HOME MADE POWER SUPPLY WITH REGULATED VOLTAGE OR REGULATED CURRENT

                    Introduction

-                    This inexpensive and sturdy power supply is based on an adjustable voltage regulator LM317T and works either in voltage (1.3 - 9.5 V) or current (0.05 - 0.55 A) regulation modes. The current regulation mode works for low external resistances which are not exceeding 60 ohms. An internal fuse of LM317T switches the power supply automatically off when overheated, preventing any damage. In our Introductory Physics and Chemistry Labs these pover supplies are used for eight years without a single failure. All parts for such power supply are available in Radio Shack at a total cost of about $50. Building a few of them lowers costs substantially. They are especially useful in all these experiments and demonstrations where relatively high current through a low resistance is required. Typical Lab applications are listed right below whereas some simple demonstrations are described in the last part of this instruction.

LIST OF SOME TYPICAL LAB APPLICATIONS
Lab experimentFunction
  Ohm's Lawvoltage regulator
  Resistivity of Metalscurrent regulator
  The Temperature Dependence of Resistancecurrent regulator
  Measurements of Earth's Magnetic Fieldcurrent regulator
  Superconductivitycurrent regulator
  Measurements of Faraday's Constant (Chem. Lab)current regulator
  Electrolysis (Chem. Lab)current regulator

                    Parts and Construction Blueprints

                    All part numbers are taken from Radio Shack Catalog 1996.

LIST OF PARTS FROM RADIO SHACK
part # part namequantity
276-1778   voltage regulator LM317T2
271-1101   resistors 10 OHM 0.5 W 2 pkg
271-1301   resistors 10 OHM 0.25 W 1 pkg
276-148   predrilled board 1
271-265B   rheostat 20-OHM 1.2W 2
274-251   1/8" jacks 1 pkg
275-614   toggle switch 1
274-415   knobs 3/4" 1 pkg
274-661   posts 1 pkg
270-233   box 1
278-501   30-gauge wire - red1
278-503   30-gauge wire - blue 1
64-3011   machine screws 40-4 1 pkg
64-3018   machine nuts 40-4 1 pkg
273-1652   12VDC adapter 500mA 1

                    The blueprint below (Fig.1) shows how the electric circuit of the power supply looks like, and how it can be arranged on a half of the predrilled board (276-148). As usually a clean soldering with use of some sort of soldering paste like rosin soldering flux (64-021) is essential. Most constructional troubles are caused by wrong connections or bad soldering.

Fig.1

                    Additionally you have to make from an aluminum sheet two heat sinks for both LM317T (use of heat sink grease 276-1372). The Radio Shack heat sinks (276-1363) do not fit to the 270-233 box. Alternatyvelly you may use a larger box.
                    In Fig.2 a possible arrangement of controls, input and outputs is shown. Essential here is a firm fixing of potentiometers (rheostats). They should be prevented to turn around if somebody is trying to turn them too hard.

Fig.2

                    Two Simple Demonstrations

This diagram shows a quick demonstration of dependence of a resistance on temperature. The current regulator keeps a steady current through the wire. This current does not depend on the wire resistance. As the wire becomes hot its resistance increases and this in turn causes an increase of the voltage on the wire. For good results the wire resistance should be a few times greater than the resistance of the other electric connectors used in this experiment. A spiral made of a thin iron wire (gauge 30) will do the trick. This is a copy of the Oersted's experiment revealing a magnetic field around conductors with electric currents. The left side of the triple wire loop should be oriented along the magnetic needle direction when the current is absent. The needle should be as close to the wires as possible. Increasing the current gradually we will observe the magnetic needle turning away from its initial direction. This experiment can be mounted on a plexiglass plate and demonstrated to large classes with help of an overhead projector.

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